Designed specifically for mining, ports, metallurgy, chemical, thermal power, and logistics industries, ensuring stable, efficient, and safe operation of material conveying. Supports customized design to meet multi-condition and high-load requirements.
Core Product Features
1. Efficient Conveying System
- Conveyor belts adopt wear-resistant, high-temperature resistant, or flame-retardant materials, suitable for various bulk materials (coal, ore, sand, aggregates, chemical fertilizers, grains, etc.)
- Enables continuous and stable operation for horizontal, inclined, and curved conveying
- Maximum conveying capacity up to 5000 t/h, no bottlenecks in long-distance conveying
2. Robust and Durable Frame Structure
- Main frame welded with Q235/Q345 steel, featuring high structural strength
- Optimized idler arrangement reduces belt sag and avoids local overload
- Drive rollers, bend rollers, tail rollers, etc., can be thickened, rubber-covered, or heat-treated
3. Diversified Drive Modes
- Direct drive motor + reducer drive
- Optional gear-motor combination or chain drive
- Supports frequency conversion speed regulation to meet different conveying speed requirements
- Reasonably designed drive unit with high energy utilization, smooth startup, and easy maintenance
4. Highly Customizable Design
- Conveying length: 3–1000 meters (extendable)
- Conveying width: 400–2400 mm
- Conveying angle: 0–35° (custom high-inclination solutions available)
- Conveyor belt materials: Rubber belt, PVC belt, wear-resistant belt, flame-retardant belt, high-temperature resistant belt
- Support height, track position, and guiding devices can be customized according to on-site working conditions
5. Safe, Reliable, and Easy to Maintain
- Modular design for idlers, rollers, and tensioning devices, enabling quick on-site replacement
- Equipped with protective covers, guiding devices, emergency stop, and safety protection systems
- Adjustable supports facilitate transportation, installation, and later maintenance
Detailed Analysis of Key Components
- Idler System: Combination of carrying idlers, guiding idlers, spiral idlers, buffer idlers, etc., reducing belt wear and improving operational stability.
- Drive Roller: Precision bearings + dynamic balance design ensure stable power transmission. Optional rubber covering or ceramic rubber covering enhances friction.
- Bend Roller: Guarantees correct conveyor belt direction, reducing deviation and belt loss.
- Tensioning Device: Screw tensioning or counterweight tensioning device maintains stable belt tension and improves conveying efficiency.
- Frame & Supports: Modular welded design with high strength, resistance to heavy loads, and quick installation.
Detailed Technical Specifications
| Parameter | Range/Description |
|---|---|
| Conveyor Belt Width | 400–2400 mm |
| Conveyor Belt Length | 3–1000 m |
| Conveying Angle | 0–35° (custom high-inclination available) |
| Conveying Capacity | 50–5000 t/h |
| Conveyor Belt Material | Rubber belt, PVC belt, flame-retardant belt, wear-resistant belt, high-temperature resistant belt |
| Idler Type | Carrying idler, buffer idler, spiral idler, guiding idler |
| Drive Mode | Motor reducer, gear drive, direct motor drive, frequency conversion speed regulation |
| Main Frame Material | Q235/Q345 steel plate, painted/galvanized finish |
| Operating Temperature | -20°C ~ +80°C (custom high-temperature solutions available) |
| Drive Power | Configured based on material, length, and angle calculation; single-machine or multi-machine drive optional |
Product Advantages
- Efficient & Stable: Optimized layout of idlers and rollers ensures low vibration and smooth operation
- Strong Load-Bearing Capacity: Thickened frame and high-strength materials meet long-distance heavy-duty conveying needs
- High Customization Capability: Tailor-made size, material, and drive solutions according to on-site working conditions
- Easy Maintenance: Modular design enables quick replacement of wear parts, reducing downtime
- Safe & Reliable: Equipped with protective covers, anti-slip guiding, and emergency stop devices
- Multi-Environment Adaptability: Resistant to dust, high humidity, high temperature, and corrosive material environments
Applicable Industries
- Mining and Quarrying
- Port Bulk Cargo Unloading
- Thermal Power Plant Coal Handling Systems
- Cement Plants and Aggregate Production Lines
- Steel and Metallurgy Industry
- Chemical Fertilizer and Chemical Production
- Grain Processing and Storage Logistics
- Large-Scale Automated Logistics Conveying Systems
