Designed specifically for conveyor loading zones, it absorbs material impact, dampens vibrations, and extends the service life of conveyor belts and idlers. An essential protective device for bulk material handling systems.
Core Product Values
- Efficient Impact AbsorptionPositioned directly beneath the loading point, the impact bed utilizes high-strength idlers or idler assemblies to effectively absorb material impact forces. Prevents conveyor belt tearing and premature wear, extending the overall service life of the conveying system.
- Heavy-Duty Structural DesignConstructed with thickened steel frames combined with high-strength idlers or rubber impact idlers, the bed withstands heavy-load materials from high fall heights and high-impact scenarios, ensuring long-term stable operation in loading zones.
- Flexible Configuration & Multi-Point CushioningCustomizable based on conveyor width and loading zone requirements:
- Single-row/Double-row Idler Impact Bed
- Rubber Idler Impact Bed
- Steel Idler Impact Bed
- Hybrid Impact Bed (Steel + Rubber Idlers)Meets diverse working condition needs and enhances material loading protection.
- High Wear Resistance & Corrosion ResistanceBoth the frame and idlers are made of high-quality steel, available with hot-dip galvanization, anti-corrosion coating, or epoxy coating treatments. Suitable for dusty, humid, and corrosive environments.
- Easy Installation & MaintenanceModular design enables quick replacement of worn parts, facilitating on-site installation, adjustment, and maintenance while minimizing downtime.
Technical Specifications
| Parameter | Description |
|---|---|
| Applicable Belt Width | 500–2400 mm |
| Idler Diameter | 60–194 mm |
| Idler Material | Q235/Q345 Steel, Rubber-Coated, HDPE |
| Idler Arrangement | Single-row/Double-row/Multi-row (Customizable) |
| Frame Material | Q235/Q345 Steel Plate Weldment, Hot-Dip Galvanized or Powder-Coated |
| Load Capacity | Customized based on material fall height and density |
| Cushioning Type | Rubber Idler, Steel Idler, Hybrid |
| Module Length | 1000–2000 mm (Customizable on Request) |
| Operating Environment | Indoor/Outdoor, Dusty, Humid, Corrosive Environments |
Impact Bed Structure Analysis (Illustrations Recommended)
The impact bed consists of the following key components:
- Frame: Thickened steel plate weldment, supporting idlers and absorbing material impact.
- Impact Roller/Rubber Roller: Absorbs loading impact and extends conveyor belt life.
- Bracket: Stabilizes idlers and ensures uniform force distribution.
- Mounting Parts: Facilitates secure fixation and adjustment of modules.
- Cushioning Layer (Optional): Further absorbs impact and vibrations.
Product Advantages (Why Choose Our Impact Bed)
✅ Superior Impact AbsorptionProtects conveyor belts and idlers, reducing tearing, wear, and maintenance costs.
✅ Robust ConstructionThickened steel frame + high-strength idlers, capable of withstanding heavy loads and high impacts.
✅ Flexible CustomizationTailored to specific width, fall height, idler quantity, and material requirements for diverse working conditions.
✅ Exceptional DurabilityFrame and idlers available with hot-dip galvanization, anti-corrosion coating, or rubber coating for harsh environments.
✅ Easy Installation & Low MaintenanceModular design allows quick replacement of idlers or individual modules, minimizing downtime.
Applications
The impact bed is widely used in conveyor loading points across various industries:
- Mining & Quarrying
- Port Bulk Material Unloading Zones
- Thermal Power Plant Coal Handling Systems
- Cement Plants & Aggregate Production Lines
- Steel & Metallurgy Industry
- Chemical Fertilizer & Chemical Material Conveying
- Grain Processing & Warehousing Logistics
Especially suitable for high-fall, heavy-load material loading points, providing optimal cushioning protection.
