Automatic deviation correction design effectively prevents conveyor belt misalignment and edge wear, reducing downtime and maintenance costs while enhancing the overall stability of the conveying system.
Core Product Values
- Automatic Deviation Correction to Prevent Belt MisalignmentFeaturing a specialized structural design, the Guide Roller automatically detects and adjusts its angle when the conveyor belt drifts, guiding the belt back to the correct running position. It effectively avoids:
- Belt misalignment
- Edge wear
- Frequent shutdowns for realignment
- Risk of equipment damageA key component ensuring stable, efficient, and continuous operation of the conveying system.
- Reinforced Structural Design for DurabilityEngineered to withstand high loads and harsh working conditions, we adopt:
- Thickened steel structure brackets
- High-strength roller shafts
- Heavy-duty seals and high-precision bearingsGuarantees stable performance of the Guide Roller even under frequent correction and long-term operation.
- High-Efficiency Sealing for Extended Service LifeEquipped with double or triple labyrinth seal structures, it offers excellent resistance to dust, water, sludge, and corrosion.Suitable for:
- Outdoor environments
- High dust concentration areas
- High humidity or rain/snow conditions
- Corrosive material handling environmentsSignificantly extends the service life of the roller.
- Compatible with Multiple Belt Widths and Working ConditionsThe Guide Roller meets the needs of various conveying systems:
- Belt width: 500–2400mm
- Light, medium, and heavy-load systems
- Horizontal, inclined, and long-distance conveying
- Bulk material and packaged goods conveyingSupports full customization of size, angle, and material.
Guide Roller Working Principle (Suitable for Product Detail Illustration)
The Guide Roller achieves automatic deviation correction through a combination of specialized guide rollers and self-aligning brackets:
- The conveyor belt drifts to one side.
- The guide roller makes contact and generates lateral force.
- The self-aligning bracket rotates to produce reverse correction force.
- The conveyor belt automatically returns to the central position.
No electricity or control system required — fully mechanical self-adjustment, safe and reliable.
Technical Specifications
| Parameter | Description |
|---|---|
| Applicable Belt Width | 500–2400 mm |
| Roller Diameter | 60–194 mm (Customizable) |
| Material | Q235/Q345 Steel, HDPE, Rubber-Coated (Optional) |
| Bracket Material | Q235/Q345 Steel, Welded or Bent Forming |
| Bearing | 6204–6310 Series (Domestic/Imported Optional) |
| Seal Structure | Double Labyrinth / Triple Labyrinth / Waterproof Seal |
| Surface Treatment | Powder Coating, Spray Painting, Hot-Dip Galvanization, Cold Galvanization |
| Installation Method | Side Mount, Bottom Mount, Unidirectional or Bidirectional Correction |
| Operating Temperature | -20℃ ~ +80℃ (High-Temperature Version Customizable) |
Non-standard specifications customizable according to drawings and working condition requirements.
Product Advantages (Why Choose Our Guide Roller)
✅ Automatic Deviation Correction for Enhanced Line StabilityEffectively reduces downtime and potential accidents caused by belt misalignment.
✅ Reduced Conveyor Belt WearMinimizes edge wear and extends the service life of the belt.
✅ Heavy-Duty Structure with Impact & Deformation ResistanceIdeal for heavy-load environments such as mining, ports, and aggregate production.
✅ Multi-Layer Sealing for Longer Service LifeResists dust, water, sludge, and corrosion.
✅ Low Maintenance RequirementsMechanical structure with no need for additional power or maintenance systems.
✅ Compatible with Multiple International StandardsSuitable for CEMA, DIN, JIS, DTII, and GB conveyor systems.
Applications
The Guide Roller is widely used in various conveyor systems requiring deviation prevention, including:
- Mining & Quarrying
- Cement & Aggregate Production Lines
- Port & Terminal Bulk Material Conveying
- Thermal Power Plant Coal Handling Systems
- Steel & Metallurgy Industry
- Chemical & Fertilizer Plants
- Grain Processing & Warehousing Conveying
- Large-Scale Logistics Conveying Systems
Especially suitable for:
- Long-distance conveying
- Large-incline conveying
- Wide belt conveyor lines prone to misalignment
Quality Control
Each Guide Roller undergoes rigorous testing before shipment:
- Concentricity Test
- Seal Waterproof Test
- Bearing Temperature Rise Test
- Dynamic Balance Test
- Deviation Correction Sensitivity Test
- Heavy-Load Durability Test
Ensures stable and reliable performance during long-term operation.
